What Is a Buchholz Relay and How Does It Work?

Updated on December 4, 2018

Buchholz relay

What is a Buchholz relay?

Buchholz relay is a type of oil and gas actuated protection relay universally used on all oil immersed transformers having rating more than 500 kVA. Buchholz relay is not provided in relays having rating below 500 kVA from the point of view of economic considerations.

Why Buchholz relay is used in transformers?

Buchholz relay is used for the protection of transformers from the faults occurring inside the transformer. Short circuit faults such as inter turn faults, incipient winding faults, and core faults may occur due to the impulse breakdown of the insulating oil or simply the transformer oil. Buchholz relay will sense such faults and closes the alarm circuit.

Working principle

Buchholz relay relies on the fact that an electrical fault inside the transformer tank is accompanied by the generation of gas and if the fault is high enough it will be accompanied by a surge of oil from the tank to the conservator

Whenever a fault occurs inside the transformer, the oil in the transformer tank gets overheated and gases are generated. The generation of the gases depends mainly on the intensity of fault produced. The heat generated during the fault will be high enough to decompose the transformer oil and the gases produced can be used to detect the winding faults. This is the basic principle behind the working of the Buchholz relay.

Construction

Buchholz relay can be used in the transformers having the conservators only. It is placed in the pipe connecting the conservator and the transformer tank. It consists of an oil filled chamber. Two hinged floats, one at the top of the chamber and the other at the bottom of the chamber which accompanies a mercury switch each is present in the oil filled chamber. The mercury switch on the upper float is connected to an external alarm circuit and the mercury switch on the lower is connected to an external trip circuit.

When does a buchholz relay operate?

Operation

Operation of the Buchholz relay is very simple. Whenever any minor fault occurs inside the transformer heat is produced by the fault currents. The transformer oil gets decomposed and gas bubbles are produced. These gas bubbles moves towards the conservator through the pipe line. These gas bubbles get collected in the relay chamber and displaces oil equivalent to the volume of gas collected. The displacements of oil tilts the hinged float at the top of the chamber thereby the mercury switch closes the contacts of the alarm circuit.


The amount of gas collected can be viewed through the window provided on the walls of the chamber. The samples of gas are taken and analyzed. The amount of gas indicates the severity of and its color indicates the nature of fault occurred. In case of minor faults the float at the bottom of the chamber remains unaffected because the gases produced will not be sufficient to operate it.

During the occurrence of severe faults such as phase to earth faults and faults in tap changing gear, the amount of volume of gas evolves will be large and the float at the bottom of the chamber is tilted and the trip circuit is closed. This trip circuit will operate the circuit breaker and isolates the transformer.

When does a buchholz relay operate?

Buchholz relay operates during three conditions:

1. Whenever gas bubbles are formed inside the transformer due to severe fault.

2. Whenever the level of transformer oil falls.

3. Whenever transformer oil flows rapidly from the conservation tank to the main or from the main tank to the conservation tank.

Advantages of Buchholz relay

  • Buchholz relay indicates inter turn faults and faults due to heating of core and helps in the avoidance of severe faults.
  • Nature and severity of fault can be determined without dismantling the transformer by testing the air samples.

Limitation of Buchholz relay

It can sense the faults occurring below the oil level only. The relay is slow and has a minimum operating range of 0.1second and an average operating range of 0.2 seconds.

Operation of Buchholz Relay

Questions & Answers

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      • profile image

        papa 

        4 days ago

        Nice one

      • profile image

        sriraj 

        4 weeks ago

        if bucholz relay acts, what action to be taken on trnsformer

      • profile image

        Chris Lombaard 

        5 weeks ago

        Hi i am from South Africa can you please send me BS25 ,BS50 &BS80 Magnetic buchholz relay specifications complete with the test report with 1 trip 1 alarm and the low gas volume (trip ) specs

      • profile image

        Srinivasan C 

        2 months ago

        Hi sir,

        Easy to understand with proper pictures. Thanks & Regards

        Srinivasan C

        Bangalore.

      • profile image

        Ashraf 

        2 months ago

        Thanks to explain very simply

      • profile image

        Rishi 

        3 months ago

        Hi . How closure of contacts take place with help of mercury

      • profile image

        Sunil Kolekar 

        4 months ago

        Hi

        what is operating voltage of buchholz relay

      • profile image

        nelson 

        4 months ago

        simply explained

      • profile image

        krishna 

        5 months ago

        very simply explained the working principle .so thank you so much

      • profile image

        Godfrey 

        5 months ago

        Thank you so much for the clear notes on the Buchholz relay. Notes are well structured with good diagrams to illustrate. Thx . Once again. Keep up . I wish you add something over setting & operation of the Arcing horns together with the Faults current suppressors.

      • goodnews11 profile imageAUTHOR

        OSBERT JOEL C 

        7 months ago from CHENNAI

        Thank you Mr. Emovon

      • profile image

        EMOVON ALFRED 

        7 months ago

        Straight to the point and easy to understand.

      • profile image

        EMOVON ALFRED 

        7 months ago

        Straight to the point and easy to understand.

      • profile image

        P.nanda 

        7 months ago

        super

        Very very easy to understand

      • profile image

        irfan munawar 

        9 months ago

        very nice

      • profile image

        Divy Patel 

        9 months ago

        nicely explained with easy terms.

      • profile image

        Aitizaz Malik 

        10 months ago

        very nice and easy to understand.

      • profile image

        viresh 

        10 months ago

        Super

      • profile image

        N.Krishnaswamy 

        10 months ago

        Good information about the operation of Buchholz relay and how it protects the transformer.Good for final year Engineering students.

      • profile image

        Shaiju 

        11 months ago

        Thank you...l was learned lot of things from this article

      • profile image

        Anil yadav 

        15 months ago

        Can I test the performance of Buchholz relay in normal condition?

        I mean consentancy of relay

      • profile image

        monday eliab 

        16 months ago

        Thanks so much for this info. So sounding!!!

      • profile image

        ashok Gupta Asssitnat Engineer9 Distribution) MSEDCL Maharashtra 

        16 months ago

        description is very clear and very easy to understand the working principal

      • profile image

        Christian Lumembang, lecturer of Polytechnic State Of Ujung Pandang, Makassar, Indonesia 

        16 months ago

        Description is so clear and easy to understand. thanks.

      • profile image

        Shubham Rohilla 

        16 months ago

        WHAT MATERIAL IS USED TO MANUFECTURE BUCHHOLZ RELAY.

      • profile image

        Prashnt 

        17 months ago

        Is bucholz relay used in air cooled transformer??

      • profile image

        Bhushan 

        17 months ago

        Can we relate buchholz relay operation with operating current?

        i.e. Can it be set to operate for 20% overload or short circuit external to transformer?

      • profile image

        Kapila A 

        17 months ago

        Thank you very much, it saved my time. Anyone can understand easily.

      • profile image

        Sandeep singh 

        18 months ago

        Buchholz relay is a voltage sensitive device ??

        Yes/No

      • profile image

        Rabbani shaik 

        18 months ago

        Thank you so much.......

        I got what I want so easily

      • profile image

        Nazeem 

        18 months ago

        What is the effect if you use a bigger buchholz relay on a smaller transformer. Say using a 50mm instead of a 25mm on a 1000kVA transformer with ±800 litres of oil.

      • profile image

        Mehman 

        20 months ago

        Thanks. Very useful.

      • profile image

        kumaraguru 

        21 months ago

        Super

      • profile image

        Engr. Shola 

        21 months ago

        What is the different between Buchoiz relay and TIM 3 relay?

      • profile image

        2 years ago

        Why use oil inmmersed transformer in buchloz relay

      • goodnews11 profile imageAUTHOR

        OSBERT JOEL C 

        2 years ago from CHENNAI

        Dear Satya,

        Thank you..

      • profile image

        Yadvir Singh 

        2 years ago

        Method is very effective to understand everybody.

        Yadvir Singh

      • profile image

        Avinah Kulkarni 

        3 years ago

        Usefull info

      • goodnews11 profile imageAUTHOR

        OSBERT JOEL C 

        3 years ago from CHENNAI

        Buchholz relay is subjected to vibration tests and stability test. It is very sensitive device. It must withstand a minimum of 150 horizontal vibrations/sec for mercury switches and 200 horizontal vibrations/sec for magnetic actuated switches. It is also subjected to temperature tests.

      • profile image

        peter 

        3 years ago

        what are the functional tests carried on the Buchholz relay?

      • goodnews11 profile imageAUTHOR

        OSBERT JOEL C 

        3 years ago from CHENNAI

        Thank you Olleny Kalima..

      • profile image

        Olleny Kalima 

        3 years ago

        Thanks it really helps me as a young engeneer

      • profile image

        vijayakumar.d 

        4 years ago

        very good and know easy operation

      • profile image

        Vikash Mj 

        4 years ago

        Thanks a lot it helps to me lot and saves my time .

        Contents are in vary common language.

        Once again thanks.

      • goodnews11 profile imageAUTHOR

        OSBERT JOEL C 

        4 years ago from CHENNAI

        No. It used only in oil immersed transformers having ratings above 500kVA

      • profile image

        Rose 

        4 years ago

        Are Buchholz relay present in all transformers..

      working

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